Views: 0 Author: Site Editor Publish Time: 2024-07-19 Origin: Site
The single-side wall formwork system is a revolutionary construction technology that has transformed the way concrete pouring is done in various construction projects, particularly in high-rise buildings and metro stations. This article will provide a comprehensive overview of the system, its features, technical specifications, application processes, and benefits.
Product Overview
The single-side wall formwork system consists of steel single side formwork and climbing formwork specifically designed for concrete pouring. Its unique design simplifies construction processes, enhances efficiency, and ensures structural integrity. Some of the key features of this system include:
1. Simple Structure and Easy Installation: The formwork system boasts a simple structure that is easy to assemble and disassemble, significantly reducing setup time and labor costs.
2. High Standardization and Versatility: The structural components are standardized, allowing for interchangeability and increased flexibility in construction projects.
3. Convenient Storage and Transportation: The system's modular design makes it easy to store and transport, reducing logistics challenges and ensuring swift deployment on site.
Technical Specifications
The single-side wall formwork system adheres to stringent technical specifications that guarantee its reliability and performance:
1. Maximum Pouring Height: 2.7 meters, ensuring stable support for tall structures.
2. Concrete Side Pressure Resistance: ≤40MPa, capable of withstanding high concrete pressures during pouring.
3. Frame Arrangement Spacing: ≤0.8 meters, providing optimal lateral support and stability.
4. Embedded Parts Spacing: ≤0.8 meters, ensuring effective anchorage for the climbing brackets.
Application Process
The application of the single-side wall formwork system in concrete pouring involves a step-by-step process that ensures precise execution and optimal results:
1. First Pouring: During the initial pour, the lateral pressure is primarily supported by the bottom beam anchor system. Wall anchors are embedded in the concrete, which will serve as critical support components for subsequent pours.
2. Second Pouring (First Lift): Climbing brackets are installed on the anchor system embedded in the completed wall. These brackets enable the formwork to move upwards as the concrete pouring progresses.
3. Third Pouring (Second Lift) and Subsequent Lifts: A suspended platform is installed under the entire system to facilitate the removal of tension bolts and V-climbing cones. The holes left by the V-climbing cones are filled, and subsequent lifts follow the same procedure as the second lift until the concreting is completed.
Engineering Analysis and Benefits
The single-side wall formwork system offers numerous advantages that make it an attractive choice for construction projects:
1. Enhanced Concrete Pressure Resistance: The system effectively resists lateral concrete pressure using struts, horizontal belts, and permanent anchors, eliminating the need for wall-through tie-rods or opposite wall forms.
2. Easy Dismantling and Removal: The formwork can move backward as a whole, facilitating automatic stripping and re-erection.
3. Precise Alignment: The use of coupling connectors ensures that neighboring forms align perfectly, maintaining the structural integrity of the wall.
4. High Standardization and Versatility: The standardized connecting components allow for easy replacement and adaptability to different construction requirements.
5. Accurate Positioning: The formwork can be fine-tuned to ensure precise alignment with the design, preventing deviations and leakage.
6. Adjustable Support: The formwork can be adjusted horizontally or vertically as needed, providing flexibility during construction.
7. ZS-180 System Flexibility: The ZS-180 system can move forward and backward with a maximum angle of 30°, adapting to complex structural designs.
Company Profile
Shandong Zeemo Construction Technology Co., Ltd., a member of Dongstar Group, is a leading manufacturer of formwork systems, scaffolding, and accessories. With over 100 R&D personnel and numerous production lines, the company produces a wide range of high-quality products, including building and decorative plywood, formwork systems, and scaffolding. Zeemo's core competency lies in integrating formwork products to provide optimal solutions tailored to project requirements.
